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Optimisation of bottling process using hard total quality management elements

delete2020-09-04
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Benjamin Chukudi Oji
S
Sunday Ayoola Oke *
DOI:10.1108/TQM-03-2020-0057delete
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摘要

摘要

En 中文
Purpose - There is growing evidence of a knowledge gap in the association of maintenance with production activities in bottling plants. Indeed, insights into how to jointly optimise these activities are not clear. In this paper, two optimisation models, Taguchi schemes and response surface methodology are proposed. Design/methodology/approach - Borrowing from the hard total quality management elements in optimisation and prioritisation literature, two new models were developed based on factor, level and orthogonal array selection, signal-to-noise ratio, analysis of variance and optimal parametric settings as Taguchi-ABC and Taguchi-Pareto. An additional model of response surface methodology was created with analysis on regression, main effects, residual plots and surface plots. Findings - The Taguchi S/N ratio table ranked planned maintenance as the highest. The Taguchi-Pareto shows the optimal parametric setting as A4B4C1 (28 h of production, 30.56 shifts and 37 h of planned maintenance). Taguchi ABC reveals that the planned maintenance and number of shifts will influence the outcome of production greatly. The surface regression table reveals that the production hours worked decrease at a value of planned maintenance with a decrease in the number of shifts. Originality/value - This is the first time that joint optimisation for bottling plant will be approached using Taguchi-ABC and Taguchi-Pareto. It is also the first time that response surface will be applied to optimise a unique platform of the bottling process plant.
Keyword:
Optimisation
Taguchi method
Orthogonal array
Parametric setting
ANOVA
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TQM Journal 封面图
TQM Journal
IF:
4.4
论文数:
735
被引数:
3.6K

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U
University of Lagos
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论文数: 1.5K
被引数: 1.3K
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