1
Return

Additive manufacturing of high-nitrogen steels: process, nitrogen behavior, microstructure, properties and challenges

delete2026-08-11
delete0
PRE
AI
K
Kun Yang
王志刚 cover
王志刚 (Zhigang Wang)
T
Tongkai Zhang
F
Fajia Li
H
Haining Liu
R
Ronghua Zhu
孙桂芳 (Guifang Sun) *
DOI:10.1016/j.optlastec.2026.116131delete
deleteOriginal
deleteOriginal request for help
deleteShare
deleteSave
Abstract

Abstract

En 中文
High-nitrogen steel (HNS) represents a strategic class of “green steels”, in which nitrogen serves as a potent austenite stabilizer and strengthener, offering superior mechanical properties and corrosion resistance compared to conventional nickel‑based steels. Additive manufacturing (AM) provides a promising route for fabricating complex HNS components with minimal machining and high material efficiency. However, the dynamic behavior of nitrogen under extreme non‑equilibrium thermal cycles poses significant challenges, including nitrogen loss, pore formation, uncontrollable microstructure evolution, and difficulty in controlling properties. A delicate control of processing conditions is highly required based on the understanding of HNS materials and AM processes. This review systematically examines the interplay between AM processes—namely laser powder bed fusion (LPBF), laser-directed energy deposition (LDED), and wire-arc additive manufacturing (WAAM)—and the metallurgy of HNS. It covers raw material preparation strategies, in‑process nitrogen behavior control methods, microstructure evolution, and resulting mechanical and corrosion properties. Besides, prevailing challenges in precise nitrogen control, defect mitigation, and cost are outlined, with future perspectives directed towards intelligent process-material co-design, full-process digitization, and expansion into extreme applications.
Keywords:
High-nitrogen steel
Additive manufacturing
Nitrogen behavior
Porosity defect
Microstructure evolution

Journal

O
Optics and Laser Technology
IF:
5
Papers:
1.8K
Citations:
3.5W

Organization

Y
yangjiang offshore wind power laboratory
Scholars:
4
Papers: 6
Citations: 0
S
Southeast University
Scholars:
1.8W
Papers: 7.6K
Citations: 480
U
university of jinan
Scholars:
2.4K
Papers: 717
Citations: 1
Cited Papers

Cited Papers

Citing Papers

Citing Papers