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Design of a Novel Piezoelectrically Actuated Elliptical Vibration Cutting System Using Hexagonal-Element Topology Optimization and Its Control

delete2026-05-28
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PRE
AI
D
Dongpo Zhao
Y
Yuhan Niu
T
Tengfei Yin
X
Xiaonan Pu
J
Jianguo Zhang
F
Fei Wang
DOI:10.1109/tie.2026.3684211delete
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Abstract

Abstract

En 中文
A novel dual-axis piezoelectric system designed for elliptical vibration cutting (EVC) is reported. The system features a topology-optimized compliant mechanism for transmitting the motion of parallel-arranged stacked piezoelectric actuators (SPAs). Static and dynamic analyses of the mechanism were conducted using the solid isotropic material with penalization (SIMP) approach with hexagonal-element. A comprehensive optimization model was developed to guide the topological evolution, incorporating constraints related to resonance frequencies, motion coupling, fatigue durability, and manufacturability. The performance of the designed compliant mechanism was validated via finite element simulations. The fabricated prototype achieved strokes of <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">$\mathbf{13.04}$</tex-math></inline-formula> and <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">$\mathbf{12.55}\,\boldsymbol{\mu}\mathbf{m}$</tex-math></inline-formula> in two directions, respectively, with corresponding resonance frequencies of 4357 and 3178 Hz. A decoupled control strategy combining a proportional and integral (PI) controller and model-based feedforward compensation was implemented, yielding minimal inter-axis crosstalk. Trajectory tracking experiments demonstrated the effectiveness of the designed closed-loop system.
Keywords:
Compliant mechanism
elliptical vibration cutting (EVC)
piezoelectric actuator
topology optimization

Journal

IEEE Transactions on Industrial Electronics cover
IEEE Transactions on Industrial Electronics
IF:
7.2
Papers:
1.8W
Citations:
9.8W

Organization

H
Hangzhou Dianzi University
Scholars:
1.2W
Papers: 9.4K
Citations: 7.5K
T
tianjin university
Scholars:
7.7W
Papers: 5.6W
Citations: 88
T
the hong kong polytechnic university
Scholars:
3.9K
Papers: 2.3K
Citations: 0
S
shenzhen university
Scholars:
4.4W
Papers: 3.4W
Citations: 72
H
huazhong university of science and technology
Scholars:
2.3W
Papers: 7.2K
Citations: 5
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