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Eco-Friendly, Cost-Effective Halogen-Free Phosphorus-Nitrogen Flame Retardant for Fire-Safe Silicone Rubber With Excellent Properties

delete2026-07-09
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PRE
AI
B
Baofeng Li
C
Chao Dong
Z
Zaiqian Yu
W
Wei Wang
Z
Zhimin Chen
S
Sulu Sheng
X
Xiangjing Liu
L
Long Zhang *
DOI:10.1002/app.71157delete
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Abstract

Abstract

En 中文
Silicone rubber (SR), a room-temperature-vulcanizable elastomer valued for outstanding thermal stability, chemical resistance, and mechanical resilience, is nevertheless limited in fire-sensitive applications due to its inherent flammability. In this work, a cost-effective, halogen-free phosphorus-nitrogen flame retardant, urea-1-hydroxyethylidene-1,1-diphosphonate (UHP), was synthesized from readily available urea and 1-hydroxyethylidene diphosphonic acid and subsequently incorporated into SR. The resulting SR/UHP composites show substantially enhanced flame retardancy while maintaining good elasticity and acceptable mechanical performance. UHP's well-defined P-N-containing structure enables pronounced phosphorus-nitrogen synergism and promotes efficient char formation within the silicone matrix. At 20 phr, the SR/UHP composite reaches a limiting oxygen index of 27.6% and achieves a UL-94 V-0 rating. Cone calorimetry indicates a reduced peak heat release rate and total heat release, together with increased char residue and suppressed smoke generation. TG-FTIR, complemented by FTIR, XPS, and SEM analyses of the combustion residues, supports a dual-phase mechanism in which gas-phase radical inhibition is coupled with condensed-phase catalytic charring to form a compact carbonaceous-siliceous protective layer. UHP offers a structurally simple, cost-effective option for imparting efficient, halogen-free flame retardancy to silicone rubber and provides a practical route towards greener flame-retardant systems for silicone-based elastomers and other polymers.
Keywords:
flame retardant
halogen-free
phosphorus-nitrogen synergism
silicone rubber

Journal

Journal of Applied Polymer Science cover
Journal of Applied Polymer Science
IF:
2.8
Papers:
3.4K
Citations:
6.9W

Organization

C
changchun university of technology
Scholars:
1.2K
Papers: 356
Citations: 0
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