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Evaluation of automated stability testing in machining through closed-loop control and Bayesian machine learning

delete2022-12-01
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OA
AI
J
Jaydeep Karandikar *
K
Kyle Saleeby
T
Thomas Feldhausen
T
Thomas R. Kurfess
T
Tony L. Schmitz
S
Scott Smith
DOI:10.1016/j.ymssp.2022.109531delete
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Abstract

Abstract

En 中文
This paper describes a system for automated identification of the optimal stable cutting param-eters in milling through Bayesian machine learning and closed-loop control. The closed-loop control system consists of a process monitoring architecture, an analysis framework, and a feedback mechanism. The analysis framework consists of a Bayesian machine learning algorithm that learns a stability map given test results. The learned stability map is used to select parameters for stability testing using an expected improvement in the material removal rate criterion. The test parameters are communicated to the machine controller to complete the test cut through a feedback mechanism. The test cuts were monitored using an audio signal; the stability of the test cut was determined by analyzing the frequency content of the audio signal. The test result was fed back to the Bayesian learning algorithm to complete the loop. Experimental results demonstrate that the system can identify the optimal stable parameters without information about the cutting force model or the structural dynamics. The system provides a low-cost method for optimal stable parameter identification in an industrial environment.
Keywords:
Machining
Chatter
Control
Machine learning

Journal

Mechanical Systems and Signal Processing cover
Mechanical Systems and Signal Processing
IF:
8.9
Papers:
1.3W
Citations:
6.6W

Organization

U
united states department of energy (doe)
Scholars:
11.3W
Papers: 9.6W
Citations: 246