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Improving weld formation in ultrasonic Cu–Cu joining via tailoring the twin structure of interlayers

delete2026-06-06
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PRE
AI
X
Xukai Huang
G
Gang Mou
L
Long Wu
C
Chunrong Wang
J
Jingyuan Ma
Q
Qiuchen Ma
DOI:10.1177/13621718261458105delete
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Abstract

Abstract

En 中文
<jats:p>In the ultrasonic welding (UW) process, achieving reliable bonding under low ultrasonic energy input is crucial for minimising surface damage and improving long-term service stability of joints. In this research, three Cu interlayers with horizontal (H–TBs), inclined (I–TBs) and vertical twin boundaries (V–TBs) were designed to accelerate weld formation during UW. At a welding time of 0.3 s, lap shear tests indicated that the I–TBs joint exhibited 38.6% and 54.9% higher strength than the H–TBs and V–TBs joints, respectively. The moderate microhardness, elevated coefficient of friction and activation of soft-mode dislocation motion in the I–TBs joint generated localised plastic instability, accelerated the flattening process and improved metallurgical bonding under the low energy inputs.</jats:p>

Journal

S
Science and Technology of Welding and Joining
IF:
3.7
Papers:
2.3K
Citations:
4.9K

Organization

H
Harbin Institute of Technology
Scholars:
1.1W
Papers: 3.8K
Citations: 8.5W
Sanming University cover
Sanming University
Scholars:
626
Papers: 463
Citations: 476
F
fuzhou university
Scholars:
3.1W
Papers: 2.1W
Citations: 31
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