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Large-scale diffusion bonding of aluminium alloy without interlayers: Mechanical performance and interface quality

delete2026-01-05
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PRE
AI
D
Da-Wei Liu
Y
Yuan-Ting Lin
W
W. Lin
J
Jiann Lin Chen
S
Shyong Lee
S
Shu-Han Hsu
C
Chun-Lin Chu
DOI:10.1177/13621718251405031delete
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Abstract

Abstract

En 中文
<jats:p>Genuine diffusion bonding (DB) of aluminium alloys on a practically usable scale has yet to be fully demonstrated for industrial applications. This study presents the successful fabrication of large-sized DB samples of AA6061 aluminium alloy without interlayers and evaluates the mechanical integrity of the bonded interfaces through tensile and shear tests. Notably, tensile testing – seldom performed in previous literature due to limited sample dimensions – was conducted on specimens extracted from the diffusion-bonded assemblies. The results reveal that under optimised process conditions, the bonded interface can attain mechanical performance comparable to the monolithic parent alloy, indicating near-100% bonding efficiency.</jats:p>

Journal

S
Science and Technology of Welding and Joining
IF:
3.7
Papers:
2.3K
Citations:
4.9K

Organization

N
national institutes of applied research
Scholars:
78
Papers: 51
Citations: 0
I
I-Shou University
Scholars:
262
Papers: 184
Citations: 2.4K
N
national central university
Scholars:
588
Papers: 292
Citations: 0
T
Thammasat University
Scholars:
3.9K
Papers: 3.4K
Citations: 2.9K
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