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Less Genome, More Gain: Genome Reduction Enhances Transaminase-Producing E. coli in a Scale-Down Bioreactor

delete2026-04-27
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G
Gennaro Avolio
S
Simon Klaffl
R
Ralf Takors *
DOI:10.1002/elsc.70080delete
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Abstract

Abstract

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In large-scale bioprocesses, mixing limitations and design constraints cause the onset of heterogeneous environments, subjecting the cells to continuously changing external conditions, often reducing their performance compared to laboratory conditions. This study evaluated the performance in producing a heterologous transaminase (TA) of a genome-reduced Escherichia coli strain (RM214) in a STR-PFR scale-down system, benchmarking it against a wild-type strain. Under cycles of glycerol limitation and starvation, combined with oxygen limitation in later process stages, RM214 outperformed the wild-type strain. Due to its lower maintenance coefficient, RM214 showed a remarkable biomass increase of +53% and a boosted final volumetric activity with a +65% increase. These results were achieved with significantly reduced biomass-specific substrate uptake rates and respiratory parameters, both crucial for optimizing large-scale processes. This study underscores the applicability and enhanced robustness of genome-reduced strains in heterogeneous large-scale environments.
Keywords:
bioprocess scale-up
bioreactor gradients
genome-reduced strain
heterologous enzyme production
scale-down system
transaminase
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Engineering in Life Sciences cover
Engineering in Life Sciences
IF:
3
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Bayer AG
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university of stuttgart
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