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Longitudinal friction stir welding for thin-walled tube manufacturing: a review on process-structure-performance relationships and manufacturing challenges

delete2026-07-15
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PRE
AI
D
Debolina Sen *
P
Pankaj Biswas
DOI:10.1080/10408436.2026.2697079delete
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Abstract

Abstract

En 中文
Friction Stir Welding (FSW) is a solid-state joining process that produces high quality joints with reduced defects and superior mechanical properties than conventional fusion welding. Although extensively investigated for flat plates and sheets, its application to thin-walled tubular structures remains limited despite their significance in lightweight engineering. This review examines advances in the longitudinal FSW of tubular structures, focusing on fabrication and post weld structural performance. It discusses key challenges associated with welding tubular geometry, including fixture and tool design, process parameters, and material flow. The review also highlights structural applications and outlines future research to advance FSW as a cost-effective manufacturing method for tubular structures.
Keywords:
Tubular structure
friction stir welding
tool workpiece interaction
end expansion
crushing

Journal

C
Critical Reviews in Solid State and Materials Sciences
IF:
8.9
Papers:
380
Citations:
3.2K

Organization

I
indian institute of technology guwahati
Scholars:
629
Papers: 277
Citations: 0
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