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Single-digit-micrometer-resolution continuous liquid interface production

delete2022-11-16
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OA
AI
K
Kaiwen Hsiao
B
Brian J. Lee
T
Tim Samuelsen
G
Gabriel Lipkowitz
J
Jason M. Kronenfeld
D
Dan Ilyn
A
Audrey Shih
M
Maria T. Dulay
L
Lee Tate
E
Eric S. G. Shaqfeh
J
Joseph M. DeSimone *
DOI:10.1126/sciadv.abq2846delete
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Abstract

Abstract

En 中文
To date, a compromise between resolution and print speed has rendered most high-resolution additive manufacturing technologies unscalable with limited applications. By combining a reduction lens optics system for singledigit-micrometer resolution, an in-line camera system for contrast-based sharpness optimization, and continuous liquid interface production (CLIP) technology for high scalability, we introduce a single-digit-micrometer-resolution CLIP-based 3D printer that can create millimeter-scale 3D prints with single-digit-micrometer-resolution features in just a few minutes. A simulation model is developed in parallel to probe the fundamental governing principles in optics, chemical kinetics, and mass transport in the 3D printing process. A print strategy with tunable parameters informed by the simulation model is adopted to achieve both the optimal resolution and the maximum print speed. Together, the high-resolution 3D CLIP printer has opened the door to various applications including, but not limited to, biomedical, MEMS, and microelectronics.
Keywords:
3D
FABRICATION
PHOTOPOLYMERIZATION
CONVERSION
DIFFUSION
POLYMERIZATION
PERFORMANCE
MODEL
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Key information extracted from the uploaded paper, including a brief overview, abstract, background, key highlights, visual analysis, and future outlook.

Journal

Science Advances cover
Science Advances
IF:
12.5
Papers:
2.0W
Citations:
18.1W

Organization

S
Stanford University
Scholars:
9.6W
Papers: 8.2W
Citations: 17.0W