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Study on the Barrier Layer Structure and Failure Analysis of HBPE Liner Insertion Pipe

delete2026-07-10
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PRE
AI
J
Jiayu Bao
Z
Zhaoxu Li
H
Han Ding
Z
Zhao Zhang
H
Houbu Li
H
Huilin Lun *
DOI:10.1002/app.71050delete
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Abstract

Abstract

En 中文
This study investigates the failure mechanisms of high-barrier polyolefin (HBPE) liner insertion pipes used in oil and gas systems. Structural and mechanical analyses reveal that the pipe utilizes an ethylene-vinyl alcohol copolymer (EVOH) barrier layer with excellent gas resistance. Crucially, field failures are driven not by chemical aging, but by the physical swelling and plasticization of the inner high-density polyethylene (HDPE) liner due to long-term medium exposure. This swelling drastically reduces the adhesive layer's cohesive strength, causing interfacial peel strength to drop from 5.49 to 0.59 N/mm, which triggers complete interlayer debonding and ultimate liner collapse. The long-term reliability of these composite pipes fundamentally depends on the adhesive layer's resistance to medium-induced swelling under actual service conditions.
Keywords:
EVOH barrier layer
failure analysis
HBPE liner insertion pipe
interfacial debonding
structural instability

Journal

Journal of Applied Polymer Science cover
Journal of Applied Polymer Science
IF:
2.8
Papers:
3.4K
Citations:
6.9W

Organization

C
cnpc tubular goods research institute
Scholars:
61
Papers: 39
Citations: 0
B
beijing university of chemical technology
Scholars:
3.6K
Papers: 929
Citations: 0
P
petrochina changqing oilfield company
Scholars:
226
Papers: 103
Citations: 0
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