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Synergistic curing and carbonization of benzoxazine-phenolic resin: A strategy to improve carbon paper properties and PEMFC performance

delete2026-08-07
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PRE
AI
Q
Qianyu Sun
K
Kouzhu Song
Y
Ye Jiang
T
Tianzhong Yuan *
J
Jing Li
X
Xiaohong Chen
D
Daliang Guo
S
Shangru Zhai
L
Lizheng Sha
DOI:10.1016/j.colsurfa.2026.141507delete
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Abstract

Abstract

En 中文
The phenolic resin defects (high curing shrinkage, low carbon yield, poor mechanical properties) limited carbon paper (CP) performance and PEMFC performance. This study modified CP via co-curing benzoxazine (BZ) with phenolic resin. Blended impregnation solutions (BZ dosages: 0%-100%) were used to impregnate raw CP, followed by pre-curing, hot-press curing, and carbonization. Results show BZ undergoes ring-opening polymerization catalyzed by phenolic hydroxyl groups, forming a C/H/O/N hybrid cross-linked network with synergistic curing/carbonization effects. BZ-derived nitrogen improves resin thermal stability and maximum residual carbon rate of 58.6% at 40% BZ dosage. At 40% BZ dosage, carbonized CP (CACP-40) exhibits optimal performance: resistivity 3.63 mΩ·cm, tensile strength 8.63 MPa (27.1% and 92.2% higher than unmodified CACP-0). PEMFCs with CACP-40 achieve 0.439 W·cm⁻² peak power density (36.8% higher than CACP-0). After 5 h durability cycles, CACP-40 maintains stable performance, outperforming control sample and commercial CP. This study provides an effective strategy to enhance CP and PEMFC performance.
Keywords:
PEMFCs
Carbon paper
Phenolic resin
Tensile strength
Resistivity

Journal

C
COLLOIDS AND SURFACES A-PHYSICOCHEMICAL AND ENGINEERING ASPECTS
IF:
5.4
Papers:
153
Citations:
0

Organization

Z
Zhejiang University of Science and Technology
Scholars:
1.8K
Papers: 748
Citations: 5.6K
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