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Toward a Sustainable Production of Cellulose Nanocrystals: Benchmarking of Two Phosphoric Acid-Based Hydrolysis with Recycling Strategies and Environmental Trade-Offs

delete2026-06-13
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OA
AI
M
María G. Paredes
D
Diego Rueda-Ordonez
R
Ramón Pita
A
Amanda L. T. Brandão
J
Johanna Castaño
M
Mayra A. Mariño *
P
Paulina Pavez *
DOI:10.1021/acssuschemeng.5c12667delete
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Abstract

Abstract

En 中文
Although phosphorylated cellulose nanocrystals (P-CNCs) are promising biobased nanomaterials, their sustainable production requires hydrolysis processes that effectively balance performance, environmental impact, and economic feasibility. In this work, a phosphoric acid-derived Brønsted acidic ionic liquid (BAIL, S1) and conventional phosphoric acid (PA, S2) were compared as hydrolytic media for converting microcrystalline cellulose into P-CNCs. Experimentally, the resulting nanocrystals showed high crystallinity (>80%), nanoscale dimensions (length: 180–239 nm and width: 20–29 nm), good thermal stability (thermogravimetric analysis (TGA) Tmax: 329–345 °C), and negative surface charge (−24 to −30 mV). While both routes produced P-CNCs with comparable characteristics, S1 provided improved solvent recyclability. Life Cycle Assessment (LCA) and Techno-Economic Analysis (TEA) of pilot-scale projections indicated that the BAIL-based (S1) process is a promising alternative, with economic performance mainly influenced by solvent costs and solid–liquid separation requirements. Nevertheless, solvent recovery and recycling significantly reduce both environmental burdens and process costs. Overall, BAIL-mediated hydrolysis emerges as a sustainable and scalable alternative to conventional PA-based production of phosphorylated CNCs.
Keywords:
Cellulose
Hydrolysis
Life cycle assessment
Nanocrystals
Solvents
nanocellulose
phosphorylated cellulose nanocrystals
Brønsted acidic ionic liquids
life cycle assessment
techno-economic analysis

Journal

A
ACS Sustainable Chemistry & Engineering
IF:
0
Papers:
554
Citations:
0

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Pontificia Universidad Católica de Chile cover
Pontificia Universidad Católica de Chile
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P
pontifical catholic university of rio de janeiro
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141
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U
universidad de concepcion
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